Auto Specialties recommends that these pulleys be installed by a qualified mechanic.
1. Loosen fan from water pump. Place a large scre driver between two water pump bolts to keep the water pump from spinning. Use a large narrow crescent wrench to loosen large nut holding fan to water pump shaft. Turn counter clockwise. Do not remove yet.
2. Loosen four water pump pulley bolts with a 1/2″ wrench.
3. Loosen six craftshaft pulley bolts with 1/2″ deep socket.
4. Loosen belt using a 14mm socket and breaker bar on tensioner center bolt. Using the breaker bar as a lever, pull towards center of vehicle and slip belt off idler pulley. Carefully relax breaker bar. Do not remove from tensioner.
5. Remove crank pulley first. Now remove fan from water pump and remove through bottom of vehicle. Remove water pump pulley.
6. To remove alternator pulley, remove top and bottom alternator bolt. Slide alternator out of brackets, turn alternator so that pulley faces up. Using an air impact with a 7/8 socket, hold onto pulley with gloves and remove nut. Pulley will slide off. Install new alternator pulley. Place a drop of Loctite on nut threads and tighten using air impact. Place alternator back into brackets and reinstall all nuts and bolts.
7. Install new water pump pulley and hand tighten 1/2″ bolts using Loctite on each bolt.
8. Install fan by bringing fan up from bottom and reattaching it to water pump. Hand tighten, using Loctite.
9. Install crank pulley bolts using Loctite and tighten all bolts evenly.
10. Using factory diagram, reinstall factory belt. The best way to do this is to route belt over all pulleys as shown, leaving the smooth idler pulley for last. Pull breaker bar on tensioner toward center of vehicle and slip belt under idler puley, relax and remove breaker bar.
11. With belt tight and in place, tighten 1/2″ water pump pulley bolts using equal tension.
12. Tighten water pump fan nut.
13. Inspect all pulleys to make sure belt is properly aligned.
14. Start motor momentarily then stop and recheck belt for proper tracking.